Flame Spray Nickel Based Powder

Product Detail

Flame Spray Nickel Based Powder

Alloy	HRC	Chemical Composition											Particle Size Distribution	Typical Application
		C	Cr	Si	W	Fe	Mo	Ni	Co	Mn	B	Others
Ni30AA	30	0.15	2.5	2.6		1		Bal		0.3	1.4		180/500?150/300	Rails?Gear teeth
Ni40AA	40	0.3	7.5	3.5		2.3	0.1	Bal		0.1	1.7		150/300	Screw conveyors, forging mold parts
Ni45A	45	0.05	8	3.5		5.00Max		Bal			2		150/300	Screw conveyors, forging mold parts
Ni45PTA	46	0.05	7.5	3.8		5.00Max		Bal			2		150/300	Forging heads, valves, pistons
Ni50AA	50	0.45	11	4		2.7	1	Bal		0.3	2.2		150/300	Forging heads, valves, pistons
Ni50CuMoW	51	0.3	11	4	1.5	5.00Max	1	Bal			3	Cu:0.50	300/500	Forging heads, valves, pistons
Ni56AA	56	1	18	5.3		5.00Max		Bal		0.50Max	1.9		100/270	Valves, molds, extrusion screws




Shanghai Global Fusion Flame Spray Powder can be used for Rails, Gear teeth, Screw conveyors, forging mold parts, Forging heads, valves, pistons, Valves, molds, extrusion screws.

Rails	Gear teeth
Screw conveyors	Forging mold parts
Forging heads	Valves
Pistons	Extrusion screws
Molds







Quality Control

The advanced quality control equipment used includes




Thermo Fisher ICP (Inductively                                     LECO Carbon/Sulfur analyzer           

Coupled Plasma) spectrometer        

                                                   

 LECO Nitrogen/Oxygen analyzer                                 Malvern Laser particle analyzer


     

Zeiss Metallographic microscope.



Cooperative Project:

Joint Tsinghua University to develop Laser Powder and 3D consumable Powder, Joint Shanghai Jiao Tong University and Fudan University to develop alloy amorphous submicron powder material, Joint Harbin Institute of Technology to develop amorphous and submicron powder material, Joint Hebei University of Technology to develop magnetic submicron powder material, Joint Beijin Institute of Technology to develop high temperature alloy submicron powder material, Joint Tianjin University to develop remanufacturing material auto engine, Joint Tianjin University of Technology to develop laser and remanufacturing material, etc.

Applications Process:

3D Print



PTA Overlaying



Hot Isostatic Processing



Metal Injection Molding(MIM)











Induction Overlaying



OXY Acetylene Spraying



Laser Cladding



High Velocity Oxygen Fuel Spraying(HVOF or HVAF)



Principle of Four-Step Inspection to Control Quality

First Step: Raw Material Inspection before Storage

Second Step: Accuracy of Burdening Inspection

Third Step: On-the-Spot Sample Inspection and Inspection after Soldering

Finished Product Inspection: Finished Product Inspection




FAQ

Q1. What is your product line?

A: We specialize in hardfacing & wear-resistant welding / thermal spray consumables, with the strength of Cobalt, Nickel and Iron based alloys in form of rod, powder and electrode.

Q2. Can I have a sample order?

A: Yes, we offer FREE sample for inspection. Mixed samples are acceptable.

Q3. What about the lead time?

A: Sample needs 1-3 days, mass production needs 1-2 weeks for order quantity more than 100kgs.

Q4. Do you have any MOQ limit?

A: Low MOQ, 3-5 kgs for sample checking is available.

Q5. How do you ship the goods and how long does it take to arrive?

A: Depends on the transportation you choose. It usually takes 3 weeks to arrive by sea. Airline and Express shipping are also optional.

Q6. Do you have a fixed price list?

A: We do not. We quote based on the result we evaluate customers from various aspects, such as quantity, payment term, lead time, etc.

Q7. Is it OK to label my logo on packages?

A: Yes. Please inform us formally before the production. You could confirm the design earlier based on our sample.

Q8. How to deal with the faulty?

A: Our products are produced in strict quality control system and the defective rate will be less
than 0.1%. If you do receive items with fault, we offer 100% refund or replacement.

Contact Us
Contact: Eric Gao
Mob: +8618917975006
Email: gaoyl@zhuyualloy.com
Website: www.alloyconsumables.com